ECOHOLDING

Description:
Fully continuous pyrolysis plant FC-24 is designed for non-stop recycling of hydrocarbon-containing waste such as:
-used tires
-rubber waste
-plastic waste (except PVC and PET)
-oil sludge, oily textile.

All parts of FC-24 pyrolysis plant placed in standard containers, so no need installation, any buildings and foundation.

Technology:
Operation mode of the FC-24 plant is fully continuous type, it can work 24 hours 365 day.
Plant capacity is 0,7 - 2 ton/hour (17-48 ton per day), it depends on the type of raw material(waste) and it's moisture.
FC-24 pyrolysis plant has continuous feeding raw material and continuous discharging carbon black residue.
The principle of equipment is based on technology of low-temperature pyrolysis with further condensation of pyrolysis gas. Pyrolysis gas goes throw condensers, cooling and became a liquid (fuel oil). Non-condensable gas always heat reactor. External fuel (heating oil) is required only once to start continuous process. Plant FC-24 use indirect heating method.

Technical parameters of FC-24 plant:
Raw material capacity, ton/hour
0,7 - 2
Maximum power consumption , kW/hour, 380V, 50 Hz
130
Average power consumption , kW/hour, 380V, 50 Hz
100
Working pressure, kPa
1-5
Reactors working temperature, 0C
450
Cooling water consumption, m3 /hour
6
If use end cooling system with air coolers
0
Workers
4
Weight, ton
30
Area, m2
350
Delivery
three container 40ftHC

Technical process (for tires):
Used tires go to Preparation module, where they crushing to pieces size 30x30 mm. Preparation module consist of Hydraulic still wire puller, Tire cutting machine and Tire pieces Crusher.
After crushing tire pieces go to continuous screw pyrolysis reactor. Because of a size of raw material and high temperature pyrolysis process goes fast and continuous. Pyrolysis gas goes throw condensers, cooling and became a liquid (fuel oil). Non-condensable gas has burning in indirect heating furnace. Carbon black residue continuous discharging and cooling.

Products:
The main product of FC-24 plant is fuel oil (pyrolysis oil) which can be used directly as heating oil, and also can be a raw material for the production gasoline and diesel.
Also we can provide separate cooling system and special catalyst module to make gasoline and diesel directly.
Other products are carbon black and metal (for tires). Without any modification carbon black can be used as raw material for production of fuel briquette, blackening pigment, asphalt modifier, fuel for coal-dust burners.
Metal can be sell directly to metal recycling factory.

Products yield for example:
fuel oil 35-45%
carbon black 30-35%
metal 15%

Specification FC-24
Tire preparation module: hydraulic still wire puller, tire cutting machine, tire pieces crusher, conveyor.
Pyrolysis module: sealed gate valve(x2), screw pyrolysis reactor set, indirect heating furnace, speed reducer and motor(x2), pyrolysis gas burners (6 unit), high pressure blowers (2 unit), oil burner, gas pipe set, compensator (x2), carbon black discharging system, exhauster, smoke pipes set, water scrubber, water pump.
Cooling module: gas-heavy oil separator, pipe heat exchanger(x2), light oil tank, water sealing tank, oil pump
Control panel, sensors,
Spare parts.

Safety:
Equipment use safety valves, alarm system, etc. Our technology and experience guarantee of no fire and explosion accident.

Quality:
To providing the best quality we use european electric parts and russian heat-resistant steel. Also we directly control the quality of every important part of our machine.

Guarantee and Service:
For our customers we provide a professional service and engineer especially responsible for installation and technical support for all machine's life.
Guarantee for main parts is 12 months. The service life of main parts is at least 7 years.

Terms and conditions:
The price is FOB. Price includes full set of equipment, packaging, instructions and training employers.
Payment terms: negotiable.