Hansheng Automation (Dongguan) Co., Ltd.

Hansheng Automation is a manufacturer specializing in the production of precision reducers and precision mechanical components. This planetary gear reducer is one of our reducer products. Below, we will introduce the product using the PGL060 model from the PGL series as an example. If you would like to learn more about other models of planetary gear reducers, please contact us to receive a complete manual and drawings free of charge.

The PGL060 is a high-performance, integrated dual-support planetary gear reducer. Its core advantage lies in the combination of a "planetary gear structure + dual-support system," perfectly balancing efficient speed reduction, high torque output, and operational stability. Compared to traditional spur gear reducers, the PGL060's dual-support planetary carrier design significantly reduces vibration and wear, making it particularly suitable for industrial applications requiring frequent starts and stops and dynamic load fluctuations.

1.CORE TECHNICAL SPECIFICATIONS

Product Series: PGL060
Gear Type: Spur Planetary Gear
Structural Feature: Double-Support Carrier Design
Transmission Backlash: <= 6 arcmin
Torsional Stiffness: 2.8 N.m/arcmin
Motor Compatibility: Compatible with Servo Motors, Stepper Motors, and various drive systems.

2.KEY FEATURES

Double-Support Structure Design
The innovative double-support system not only increases the gearbox's load capacity and rigidity but also drastically reduces vibration during high-speed operation, extending the service life of the unit.

Ultra-Low Starting Torque
The PGL060 series features a lower starting torque compared to traditional square spur gearboxes. This effectively minimizes impact on the motor during startup and enhances overall system reliability.

High Modularity & Customization
We support customization of output shaft configurations (including shaft diameter, length, and connection methods) to flexibly meet customer requirements and fit various equipment interfaces.

Superior Transmission Efficiency
Utilizing a precision "Sun Gear - Planetary Gear - Ring Gear" meshing system, the gearbox ensures low energy loss and excellent motion transmission efficiency.

3.INTERNAL STRUCTURE ANALYSIS

Housing & Ring Gear: The internal gear teeth are integrated with the housing, providing a solid meshing foundation for the planetary gears and ensuring precision under continuous high loads.

Sun Gear: The central input component that receives motor power directly, achieving efficient power splitting through precise gear ratios.
Planetary Gear Set: 3-4 planetary gears revolve around the sun gear. This unique layout enhances torque bearing capacity and reduces rolling resistance.

Double-Support Carrier: Acting as the output shaft, the carrier is supported at both ends. This is the key factor in guaranteeing smooth operation and shock resistance.

4.TYPICAL APPLICATIONS

Industrial Robotics: Used in the waist joints of palletizing robots and automated arms.

Logistics Conveyors: Used at the drive end of chain conveyors; the low starting torque reduces wear from frequent start-stop cycles.

Packaging Machinery: Suitable for the intermittent operation of film sealing machines, ensuring synchronization with conveyor rollers.

Heavy Machine Tools: Used in feed systems where the double-support structure effectively resists radial forces during cutting, improving machining stability.

5. ABOUT HANSHENG AUTOMATION

Hansheng Automation is an experienced manufacturer of precision gearboxes in China. We possess hobbing capabilities with ISO Grade 5 precision and ultra-precision CNC machining technology with tolerances controlled within +/- 0.002mm. In addition to standard products, we offer comprehensive OEM and ODM customization services.