Sapli Solutions

GRAVIMETRIC POWDER FILLER

Sapli’s gravimetric fillers incorporate a weigh-cell or balance to provide the signal for the filling to stop, eliminating inaccuracies caused by products of inconsistent density.
Two-speed filling with high speed bulk and slow speed top-up or multi-stage filling provide even greater accuracy. Automatic lines can incorporate weigh-stations before, between and after the filling head(s), so that weighing takes place simultaneously with filling, maximising production results.

TECHNICAL FEATURES
• Free-standing
• Semi-automatic
• Weigh-cells/balances as appropriate
• Siemens PLC-based weigh-fill controller
• All stainless-steel food-grade contact parts
• Auger machined from solid
• No-tools format change
• Servo-driven auger
• PLC control via touch-screen panel

VOLUMETRIC POWDER FILLER

Volumetric filling of powders consist in filling process determined by the number of auger revolutions controlled by a PLC via integral shaft encoder or pulse count. Sapli offers a wide range of solutions, from a versatile low-cost semi-automatic solution to the fully-automatic high speed equipment. The filler can be perfectly integrated in already existing line, as an integral part of bagging, sachet of cartonning equipment. As well the connection with a downstream checkweigher allows the optimisation of production process, minimising product giveaway.

Through the experience and expertise of our filling specialists and design team, Sapli can produce a purpose-built bespoke solution for your filling requirements. Filling line equipment can include, but is not limited to:
• Container unscrambling and cleaning
• Hermetically sealed filling enclosures
• Glove-ports
• Check-weighing
• Capping
• Induction heat sealing
• Labelling
• Coding
• Metal detection

HIGHLY ACCURATE MULTI HEAD
WEIGHT FILLER

Sapli’s Multi Head Weight Filler can be configured with Single or Multi stations.
A multihead weight filler can be used for a variety of products and weights, because of the many differences between the available versions. It is mostly applied for filling consumer packagings such as up to1000 g tin cans, jars, bags and boxes. Two Head Weight Filler model can be used in small production lines.
The equipment includes easy-clean conveyor and stainless steel food-grade product contact parts, vibration at point of fill, lift system for smooth bottom-up filling, no-container no-fill control, easy format change.

• Compact and clean machine design
• Intuitive user-friendly interface for easy adjustment of production speed, weight, opening times
• Hoppers are opened by stepper motors, no compressed air require
• Food grade stainless-steel parts in contact with the product
• Format change without use of tools
• eWON VPN Router for Sapli remote technical support
• No bottle – no fill safety system
• Easy maintainment