Masters Preci Tools

Machine is suitable for the following:


Solvent joint(63,75,90,110,140,160,180,200,225 & 250)
Elastomeric(63,75,90,110,140,160,180,200,225 & 250)


 Capacity: Can undertake up to 450-Kg Extruder<br />
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SPECIFICATIONS:<br />
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Machine Size: 7.2m X 2.2m X 2.5m (L x B x H)<br />
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Entry receiving station:<br />
Falls in line with the Extruder axis and enables to receive the pipe onto the Socketing machine platform via V-guide Rollers. Operating elements include the Entry station sensor that actuates the Entry station clamp ensuring that sufficient linear gap is generated with the successor pipe so as to have the continuity of the cycle of operations.<br />
However the rapid travel of pipe is terminated with the signal input of the Travelling  sensor  that  can  be  proportionately  adjusted  to  bring  in  desired change in the stop position with corresponding variation in the Heating length of the pipe. Momentary Flushing of Air is initiated during the initial start-up of the transfer process to blow out the Pipe Cutter residue deposited in the Pipe ID. Once the pipe is positioned on the Y-axis of Machine platform the Pipe Lift Unit is actuated to uplift the pipe from the seating Roller assemblies onto the succeeding Heating station.<br />
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Heating Unit:<br />
Heating Unit Mounted on rigid movable MS frame on two nos. chrome plated Tie rods.  Forward   and   backward   movement   actuated   pneumatically, position controlled with Home Position sensor. Heating through 5 nos. circumferential  positioned    “M”  profile  Fin  Heaters  on  OD  and  through Cartridge Heater on the ID. Cumulative Heating Load – 9.0 Kw (Single Heater). Pipe rotation for uniform heating provided in Clock-wise & Anti-Clockwise directions with 0.5HP geared motor with PLC programmed timing control. Pipe transfer to Socketing station actuated simultaneously with lift platform assembly with stop-over in- between Heating & Socketing station as & when required<br />
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Socketing Unit:<br />
Socketing Unit is mounted on 4 nos. chrome plated Tie rods on rigid MS Frame.   Forward & Backward   movement   of punch mounted Moving plate affected hydraulically and controlled through positional Proximity sensors. Mechanical stoppers provided for the Hydraulic Pipe clamping unit.  Cooling jacket provided for water quench cooling of pipes at desired timing controls to influence the Socketed pipe exit from Punch. Expand & collapse of Elastomeric Tooling influenced by Hydraulic means with synchronized rotary action of Tool Spline shaft integrated with Spline Coupling.<br />
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Clamping Unit:<br />
Mounted on rigid MS Frame guided in vertical guide rods.  Pipe clamping effected hydraulically. Separate clamping jaws are provided for each of the pipe sizes. Pipe forward / backward is through 1HP Servo Motor and photo sensors with linear displacement by Thru Beam Sensor.<br />
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Pipe Support Units:<br />
Adequate Nylon support rollers facilitated along the length of the Machine, pneumatic Cylinders provided for pipe ejection from Machine Table as and when required.<br />
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Control Panel:<br />
All functions integrated in servo motor with driver PLC. MMI Interface, On/Off switches, MCBs, Temperature Controllers, Emergency Stops etc provided.<br />
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Connected Load:<br />
Main Motor (Hydraulic Power Pack)               :5.0 HP.<br />
Heating Load                                               :9.6 KW.<br />
Pipe Rotation at heating unit                         :0.5 HP.<br />
Pipe Traverse at Socketing unit                    :1 HP (Servo Driven)<br />
Bed Up & Down Lift for different Diameter      :0.5 HP<br />